Clutch switch mod
#11
I can clear up this subject.
Recent dyno testing on Jeff Higgins monster motor build ( a 2018 KLX250S) has provided proof of the horrible truth.
So, long story made short:
A "power limiter" is built into the programming of each and every model year of EFI KLX250.. One known aspect of this detune is that it is designed to limit top speed by killing engine power above 7500 rpm in the upper gears (5th and 6th confirmed, lower gears unknown)..
Our European members (with years of experience with EFI KLX's) have known this since "day one" - it's "old news", and the information is readily available in here.. I can confirm the new EFI's are also affected.
The "Clutch Switch Mod" is a "workaround", created by Kawasaki. The clutch switch has multiple functions - one of which is to allow deactivation of the detune programming. By performing the mod, the "max performance" program is given persistent prevalence. Think of the mod as activating a performance fueling&ignition mapping/programming.
It should be considered a mandatory mod for all EFI KLX's.
Recent dyno testing on Jeff Higgins monster motor build ( a 2018 KLX250S) has provided proof of the horrible truth.
So, long story made short:
A "power limiter" is built into the programming of each and every model year of EFI KLX250.. One known aspect of this detune is that it is designed to limit top speed by killing engine power above 7500 rpm in the upper gears (5th and 6th confirmed, lower gears unknown)..
Our European members (with years of experience with EFI KLX's) have known this since "day one" - it's "old news", and the information is readily available in here.. I can confirm the new EFI's are also affected.
The "Clutch Switch Mod" is a "workaround", created by Kawasaki. The clutch switch has multiple functions - one of which is to allow deactivation of the detune programming. By performing the mod, the "max performance" program is given persistent prevalence. Think of the mod as activating a performance fueling&ignition mapping/programming.
It should be considered a mandatory mod for all EFI KLX's.
Now here’s the thing: If I did the clutch jumper mod, is that enough of a fix to then use the EJK and have good fueling across the whole tach? Or would that combo *still* not give me the proper high RPM fueling and ignition timing?
#12
At this time, there is no known working "fix" for the soft limiter programming in the stock ECM. We are doomed to see all top end power levels killed by the computer until a flash tuner becomes available OR if testing proves that it is possible to defeat the majority of the programming with a PCV.
Doing the clutch switch mod, adding an EJK, running the lidless EJK settings, is the best we can do at this point in time.
Doing the clutch switch mod, adding an EJK, running the lidless EJK settings, is the best we can do at this point in time.
#13
At this time, there is no known working "fix" for the soft limiter programming in the stock ECM. We are doomed to see all top end power levels killed by the computer until a flash tuner becomes available OR if testing proves that it is possible to defeat the majority of the programming with a PCV.
In terms of the clutch mod, I'm not sure I understand what the point is. J Higgins says there was no difference on the dyno when he did it. Does it actually affect US bikes?
Last edited by greychinos; 01-10-2021 at 01:43 AM.
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PredatorBlood
KLX 250S
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05-15-2016 03:29 AM