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KAF400 crank case cover re-installation

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Old Nov 29, 2024 | 10:58 PM
  #1  
RaimundEge's Avatar
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Default Mule 610 crankcase noise

After replacing the crankcase cover gasket and reassembly, there is a loud "klacking" sound when the engine turns.
I already checked that the balancer shaft is lined up correctly.

What else could be wrong ?

Any help is appreciated.
 

Last edited by RaimundEge; Jan 21, 2025 at 04:12 PM. Reason: title is misleading
Old Jan 20, 2025 | 04:32 PM
  #2  
RaimundEge's Avatar
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Update on the klack-noise issue: it is gone
The balancer shaft hit the piston rod once a turn which caused the noise. Otherwise the engine ran fine.
After consulting the service manual I double checked the balancer shaft alignment: the dots lined up as required.
So I experimented with offsets. Here is a picture of the current setting:

crankshaft vs. balancer setup
Engine starts and runs fine with now extra noise.
Can I just assume that I have a mislabeled part, or am I doing something bad ?

Any insight/help is appreciated
 
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