Super Sherpa mods

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  #1  
Old 03-20-2008, 06:56 PM
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Default Super Sherpa mods

I know - slightly off topic, but hey it's the KLX250's little cousin - the KL250 Super Sherpa.

I finally got around to putting a pumper carb and aftermarket exhaust on the wife's Super Sherpa.

It's a standard Mikuni TM33-8012. It was a perfect drop-in replacement for the stock BST34 (Mikuni) that came with the bike.
I discovered this thanks to this guy who did the same swap but on an XT225:
http://www.xt225.com/projects/mikuni.htm

Here's what the bike used to look like with the stock exhaust (pretty sharp I must say).
I really like that stainless stock exhaust, but it's got a cat in it, and it's a boat anchor just like the KLX.


 
  #2  
Old 03-20-2008, 06:57 PM
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Default RE: Super Sherpa mods

Here's the new carb fitted in the frame. Glad I could eliminate the old remote choke cable and now have the choke where it belongs, on the carb.





 
  #3  
Old 03-20-2008, 07:01 PM
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Default RE: Super Sherpa mods

It comes with a push/pull setup, but due to space issues I had to modify the bracket for the cable assembly.
I made it much smaller and it only accepts the pull cable now.
The spring is very strong, the push cable is totally unnecessary.





 
  #4  
Old 03-20-2008, 07:02 PM
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Default RE: Super Sherpa mods

Fits nicely now under the tank.





 
  #5  
Old 03-20-2008, 07:02 PM
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Default RE: Super Sherpa mods

And the new exhaust pipe...



 
  #6  
Old 03-20-2008, 07:03 PM
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Default RE: Super Sherpa mods

My friend helped me fabricate the mid-pipe. It's the stock header, and a SuperTrapp IDS2 muffler.
Maybe not quite as pretty as the stocker, but it sounds sweet and the best part...
.
.
.

It lofts the front wheel pretty easy now.




I haven't had a chance to take it for a good ride yet, just fooling around in the yard.

 
  #7  
Old 03-20-2008, 07:03 PM
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Default RE: Super Sherpa mods

Oh yeah, and I learned an important lesson in all this.
DON'T ALLOW YOUR WIFE'S GAS TANK TO FALL OFF THE WORKBENCH AND LAND HEAD FIRST ON THE CONCRETE!
(actually I wouldn't recommend it for any gas tank)






Guess I got some body work to do, and some painting. [&:]

 
  #8  
Old 03-20-2008, 07:22 PM
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Default RE: Super Sherpa mods

thats gonna want to pool water down to the fuel fill now - have to pull the fill cap back up out of the tank. no real easy way to fix it.
 
  #9  
Old 03-20-2008, 07:37 PM
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Default RE: Super Sherpa mods

ORIGINAL: Kawi Wawi


Your trailer has some serious suspension!
 
  #10  
Old 03-20-2008, 08:13 PM
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Default RE: Super Sherpa mods

Nice job and sorry to hear about the gas tank, I would have sat there crying, but that's just me, and then on to e-bay looking for a replacement, but that's just my sickness talking.
 


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