New FMF

Old Sep 29, 2014 | 01:53 AM
  #11  
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When I had my FMF on it had a deep gurgle/rumble coming off the throttle, with a few good loud pops thrown in, especially if the run was WOT.

@ daren1093251
Stick a pry bar in there and gently pry the pipe out (while connected). Mine was touching, so I had to do it. I got plenty of room doing that, give it a try and then you can plastic weld your airbox and it'll be good as new.
 
Old Sep 29, 2014 | 04:54 PM
  #12  
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Originally Posted by zl PINHEAD lz
That really happened to you?
I have had the powercore 4 on the klx for over 12 months and had no such issue or even heard of that issue.
Originally Posted by zl PINHEAD lz
That's odd, I've done around 4-5k miles and no signs of melting of the air box.
Did you bend the rear right foot peg mount outwards for a better exhaust fitting?

Then again I haven't added any head pipe I'm still using the stock header, maybe that's what has caused the melting...
Nope, I did a direct fit on my 2013. Maybe just bad luck or one day it got hotter then it should have.
 
Old Sep 29, 2014 | 04:55 PM
  #13  
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Originally Posted by MaximusPrime
When I had my FMF on it had a deep gurgle/rumble coming off the throttle, with a few good loud pops thrown in, especially if the run was WOT.

@ daren1093251
Stick a pry bar in there and gently pry the pipe out (while connected). Mine was touching, so I had to do it. I got plenty of room doing that, give it a try and then you can plastic weld your airbox and it'll be good as new.
Awesome, thanks for the advice. I never thought of that!
 
Old Sep 29, 2014 | 09:33 PM
  #14  
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Rivet or JB a small section of Coke can to the bottom of the air box to act as a heat barrier if you need to..
 
Old Oct 1, 2014 | 03:36 PM
  #15  
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I have a full header/pipe FMF..and just the tip of the airbox got a small melt on it.nothing to make me worry,hasnt got any worse...
 
Old Oct 2, 2014 | 02:24 AM
  #16  
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My airbox melted as well, maybe a hole the size of a quarter. I tried to reposition the pipe unsuccessfully, but never used a pry bar. I just may try that then use plastic weld.
 
Old Oct 2, 2014 | 03:25 AM
  #17  
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Slow steady pressure, then when it's far enough away, give it just a momentary bit of extra force. I mean for a millisecond, and you should be good to go. It's not about brute strength, but leverage.
 
Old Oct 3, 2014 | 08:47 AM
  #18  
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Originally Posted by oside5ka
Just got my Powercore 4 and installed it love it. Nice and loud but is it normal for it to backfire when you slow down?
If it is backfiring and popping on deceleration, you are running too lean. End of discussion. Now go and re jet for your new tail!
 
Old Oct 3, 2014 | 04:13 PM
  #19  
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Originally Posted by grahamgower
If it is backfiring and popping on deceleration, you are running too lean. End of discussion. Now go and re jet for your new tail!
Not necessarily true at all. It's quite common to have a leak where the slip-on connects to the header.
 
Old Oct 4, 2014 | 12:48 AM
  #20  
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If you find that you're melting your airbox, you might have a jetting (lean) problem.
 
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