Cutting stock handlebars

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08-19-2013, 02:48 AM

djchan

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Cutting stock handlebars

I want to add some handguards to my KLX300. I know they have washers welded near the ends.

How far in do I need to make the cut to avaoid the washers?

08-19-2013, 04:53 AM

Brieninsac

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I've heard it's pretty easy to Dremel out the welds holding the nut in there.

08-19-2013, 02:19 PM

cmott426

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it is better if you just leave them in and tap them. it will replace the pinch nut that comes with handguards.

08-19-2013, 06:30 PM

djchan

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Thanks cmott - thats a good idea. I'll try it this evening.

08-19-2013, 09:11 PM

drm

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I cut 1/8" off. The inserts worked well for me.

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