Barkbusters Handguard Instalation probleme cause of stock handlebar

Old May 17, 2013 | 12:02 AM
  #1  
Yson's Avatar
Thread Starter
|
Junior Member
Joined: May 2013
Posts: 2
From: Sherbrooke, Qc
Default Barkbusters Handguard Instalation probleme cause of stock handlebar

Lets get to the point, i bought these nice handguards :

Barkbusters VPS Handguard for 7/8

I also bought the supermoto sliders to go with em and the endbars weight for looks.

I tried installing em tonight on Stock handlebars.. OOPS no go ..
Theres an insert inside the stock klx250s 2012 and so I cant bolt these on unless I remove this insert and so my question is... is it possible to remove it ? It seems like there's 3 welds on the outside, if I buff em off will the insert come out ?

Or do I have to just buy a nice new handlebar with grips.. ? Oh and ya.. what is the easiest way to remove the handgrip on the clutch side.. ?

Thanx

Ps: my english aint so great because i'm french .. sorry folks
 
Old May 17, 2013 | 12:19 AM
  #2  
RaceGass's Avatar
Senior Member
Joined: Jun 2008
Posts: 1,392
From: So Cal
1st Gear Member
Default

Air pressure will remove the left grip.

Some have trimmed the bars right after that welded in piece in the stock bars. Better to replace the bars with a new pair,stock bars bend if you look at them wrong!
 
Old May 17, 2013 | 05:01 AM
  #3  
Brieninsac's Avatar
Senior Member
Joined: Jan 2012
Posts: 1,403
From: Sacramento, CA
1st Gear Member
Default

This has been talked about quite a bit in other threads. I've heard a few different methods, one that comes to mind is using a Dremel on the welds.
 
Old May 17, 2013 | 05:56 AM
  #4  
RockabillSlapMatt's Avatar
Senior Member
1st Gear Member
Joined: Jan 2013
Posts: 1,422
From: Las Vegas, NV
Default

I just tapped it
 
Old May 17, 2013 | 08:25 AM
  #5  
795.0pacecar's Avatar
Member
1st Gear Member
Joined: Apr 2012
Posts: 32
From: Senoia, GA
Default

I ground the welds down and blew the plugs out with compressed air.
 
Old May 17, 2013 | 10:31 AM
  #6  
zippets's Avatar
Senior Member
Joined: Apr 2013
Posts: 216
From: S.E Michigan
1st Gear Member
Default

i ground the welds off (they are just tacked on)

then i drove a wood screw in the end and pulled it out with a hammer

worked like a charm
 
Old May 17, 2013 | 01:12 PM
  #7  
klx4me's Avatar
Senior Member
1st Gear Member
Joined: Mar 2012
Posts: 135
From: Western Australia
1st Gear Member
Default

Originally Posted by Yson
I tried installing em tonight on Stock handlebars.. OOPS no go ..
Theres an insert inside the stock klx250s 2012 and so I cant bolt these on unless I remove this insert and so my question is... is it possible to remove it ? It seems like there's 3 welds on the outside, if I buff em off will the insert come out ?
Before undertaking this task and purchasing Barkbusters, you should have referred to their catalouge or done a search on this forum as suggested by Brieninsac...

"Avant d'entreprendre cette tâche et l'achat Barkbusters, vous devriez avoir évoqué leur catalouge ou faire une recherche sur ce forum comme suggéré par Brieninsac ..."
 
Attached Thumbnails Barkbusters Handguard Instalation probleme cause of stock handlebar-bb_klx250.jpg  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
grahamgower
KLX 250S
19
Jul 26, 2013 08:05 AM
tommytuttle
DIY - Do It Yourself
4
Aug 11, 2011 02:23 PM
H2damfB
Kawasaki Vulcan Models
0
May 2, 2008 02:54 AM
H2damfB
DIY - Do It Yourself
1
May 2, 2008 01:47 AM
danielsan
KLX 250S
7
Nov 19, 2007 11:30 AM


Thread Tools
Search this Thread

All times are GMT. The time now is 12:34 PM.