Will the cheap oem way of clutch repair work?

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Old May 7, 2006 | 03:04 AM
  #1  
chrisrigas's Avatar
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Default Will the cheap oem way of clutch repair work?

I was looking at the clutch skimatics on an OEM diagram and it looks like the stock friction plates and parts range from about 9 to 14 bucks.. I'm out of work right now and can't afford 150 or what ever to buy a kevlar clutch kit.. I'm not a stunter or crazy rider yet.. I bought the bike used with 9400 miles on it.. Only putting about 300 miles on it and the clutch went today.. Right about the time I switched my clutch and brake levers to carbon fiber.. Made one ride with them realizing the handles weren't adjusted right and then I found my clutch went same time..
it really slips when I open it up.. When I hit like 9 it'll jump to 12 or 13..

As you can see by the list and photo. I think most of the parts I need are really cheap.. I'm just not sure exactly which ones I need.!

13087: HUB-CLUTCH 545426-001 $89.18
13088: PLATE-FRICTION 545481-001 $14.00
13089: PLATE CLUTCH STEEL
USE WITH 13087-02 1489-001 $9.98
13089A: PLATE-CLUTCH 545523-001 $9.98
13089B: PLATE-CLUTCH,T=1.4 545547-001 $8.96
13091: HOLDER,CLUTCH,SPRING 545587-001 $6.86
13095: HOUSING-COMP-CLUTCH 546180-001 $299.15
13102: RELEASE-COMP-CLUTCH 546725-001 $33.40
13187: PLATE-CLUTCH OPERATIN 549799-001 $44.76
46102: ROD 598227-001 $17.52
92015: NUT,20MM
USE FOR 92026 1065 622294-001 $7.30
92022: WASHER 623202-001 $5.80
92026: WASHER TH 25.5X47X2.5
624074-001 $6.04
92026A: SPACER 624282-001 $7.06
92028: BUSHING 625524-001 $21.86
92045: BEARING-BALL
KZ1000-P1/P2/P3 1499-001 $8.54
92046: BEARING-NEEDLE 627405-001 $14.98
92144: SPRING,FRICTION PLATE 634558-001 $5.44
92144A: SPRING,CLUTCH OPERATI
(OPTION) 634569-001 $6.04
92145: SPRING,ROD 634715-001 $1.48
92145A: SPRING 634774-001 $2.53
92150: BOLT,CLUTCH OPERATING 635235-001 $2.90
92200: WASHER,FRICTION PLATE 638175-001 $6.29
92200A: WASHER,11.2X18X0.5 638240-001 $1.48
92200B: WASHER,12X18.5X0.5 638259-001 $1.53


 
Old May 7, 2006 | 03:42 AM
  #2  
BigRig18Wheeler's Avatar
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Joined: Feb 2006
Posts: 5,432
From: Roswell, NM
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Default RE: Will the cheap oem way of clutch repair work?

Of course to do it right, you should buy the entire kit!!.. but cheaply, should only need 13088, 89, a+b.. If I'm wrong Somebody will correct me..
 
Old May 7, 2006 | 05:28 PM
  #3  
KevyzToy's Avatar
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Joined: Feb 2005
Posts: 512
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Default RE: Will the cheap oem way of clutch repair work?

Also replace part 92144a, clutch springs. Fibers, steels, and springs should be all you need to replace.
 
Old May 9, 2006 | 10:09 PM
  #4  
speedracer138's Avatar
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Joined: Mar 2006
Posts: 4,242
From: Keller (DFW), Texas
1st Gear Member
Default RE: Will the cheap oem way of clutch repair work?

You should be able to get a Barnett kit for about the same price as stock. Remember that the stock plate prices are $14 each and you will need 7 I think. The 13088's Friction Plates are what you really need.
 
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