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-   -   Chain Tension Tool (https://www.kawasakiforums.com/forum/klx-250s-71/chain-tension-tool-36796/)

Klxrelic 10-28-2011 04:21 PM

Chain Tension Tool
 
I haven't seen anyone post something like this before and I don't remember mentioning it. When I first got my bike I would always have to get the manual out to see what the specs were for chain tension slack. In case your wondering it's 50-60 mm (2007 model) measured at the surface of the swingarm just behind the chain slider with the bike on sidestand.
Anyway, considering I do have a leaky mind, I could never remember this and I figured there had to be a better way.
Well, there is. I used a little piece of flat bar and hacksawed two marks for minimum(50mm) and maximum (60mm).
Looks like this:
http://inlinethumb15.webshots.com/13...600x600Q85.jpg

So now I don't have to remember any numbers or try finding the measuring tape. Just gotta remember where I put the tool at. :)
All I gotta do is this:
http://inlinethumb48.webshots.com/14...600x600Q85.jpg

Nice and easy. Just thought I'd share. It's not patented or nothing so feel free to make your own. Doesn't need to be flat bar...even an old used paint stick cut off will suffice. ;)

drm 10-28-2011 04:55 PM

nifty. i always thought that chain slack was measured by the distance up/down but never thought to measure off the swing arm.

linkin5 10-28-2011 05:35 PM

It is also one of those things that once you've done it a thousand or so times you can just tell, or you can feel a loose chain when riding and know to fix it as soon as you stop.

deej 10-28-2011 08:17 PM

I like it, hey if you do patent it, can I get a free one? :)

Klxrelic 10-28-2011 08:40 PM


Originally Posted by linkin5 (Post 457571)
It is also one of those things that once you've done it a thousand or so times you can just tell, or you can feel a loose chain when riding and know to fix it as soon as you stop.

Yeah but ya gotta do it 999 times right first! :p


Originally Posted by deej (Post 457578)
I like it, hey if you do patent it, can I get a free one? :)

Ummmm...sure. Ya want the flat bar version or paint stick type? :rolleyes:

dan888 10-30-2011 01:26 PM

Good idear there relic ! I'd lose track of it too. Paint it a bright color so you can see it better.
Dan

EMS_0525 10-31-2011 11:22 AM

That is a great idea.... ill have to make one for the KLX and KLR.

kilodelta 05-03-2012 09:43 AM


Originally Posted by Klxrelic (Post 457562)
I haven't seen anyone post something like this before and I don't remember mentioning it. When I first got my bike I would always have to get the manual out to see what the specs were for chain tension slack. In case your wondering it's 50-60 mm (2007 model) measured at the surface of the swingarm just behind the chain slider with the bike on sidestand.
Anyway, considering I do have a leaky mind, I could never remember this and I figured there had to be a better way.
Well, there is. I used a little piece of flat bar and hacksawed two marks for minimum(50mm) and maximum (60mm).
Looks like this:
http://inlinethumb15.webshots.com/13...600x600Q85.jpg


So now I don't have to remember any numbers or try finding the measuring tape. Just gotta remember where I put the tool at. :)
All I gotta do is this:
http://inlinethumb48.webshots.com/14...600x600Q85.jpg

Nice and easy. Just thought I'd share. It's not patented or nothing so feel free to make your own. Doesn't need to be flat bar...even an old used paint stick cut off will suffice. ;)

I know this thread is kinda old but I hope someone can clear this up for me. The manual for my 09 says, "measure the space between the chain and the swingarm upper surface at the rear of the chain slipper. It should be 35 ~ 45 mm". Directly below this paragraph there is a picture showing the chain being measured from the bottom.

Are they saying I can measure from either place? Wouldn't the allowable "play" for top and bottom be different? Measuring from the bottom is a pain in the butt. I'm probably over thinking this.

EMS_0525 05-03-2012 10:27 AM


Originally Posted by kilodelta (Post 472072)
"measure the space between the chain and the swingarm upper surface at the rear of the chain slipper. It should be 35 ~ 45 mm".

To me... thats exactly what the picture is representing.

stephenmarklay 05-03-2012 12:38 PM

In the original post it is 50mm-60mm from the top of the swingarm at the rear of the chain slipper. That is correct on the 06-07.


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