Another 2009 leaky valve cover gasket
Picked up my '09 last December with less than 600 miles. First thing I did besides carb mods was the 600 mile check-up including checking the valves. They didn't need adjustment, but I did struggle to get the valve cover and it's gasket remounted. In that it was dripping oil, I lost the struggle.
Took the cover back off and remounted the gasket (which barely fit) with some sealant. No more dripping of oil, but after 100 miles or so a coating of dirt soaked oil was building up.
Bought a new gasket, which fit much better and after another 100 miles or so there was no more oil film buildup or leaks.
Took the cover back off and remounted the gasket (which barely fit) with some sealant. No more dripping of oil, but after 100 miles or so a coating of dirt soaked oil was building up.
Bought a new gasket, which fit much better and after another 100 miles or so there was no more oil film buildup or leaks.
I had weeping half moons on mine, replaced the gasket and they were still weeping a bit. Then I read through the manual and saw your supposed to put gasket sealer around the half moons. Did that and no more leaks.
Gasket was $26 from partzilla (make sure you login to get around the kawi price disclaimers)
Gasket was $26 from partzilla (make sure you login to get around the kawi price disclaimers)
Last edited by hounderd; Apr 14, 2014 at 02:28 PM.
I ordered a gasket for my 09. I hear many 09 owners have the same issue with gaskets that get stiff and are a pain to get back on after removal. When I did the BB, I felt the gasket was the most difficult part of the whole install. It would not stay put and leaks quite a bit. I paid $32 from RMATV, should have shopped around.
Strange...I have had mine off about 6 times now without any leaks. I use a thin layer of Permatex Ultra Gray RTV on the mating surfaces and it never leaks. Still on the original gasket but I am very careful not to deform the gasket when I remove the cover.
Not strange at all yours is a 2012. 09s may have had Malaysian gaskets? My replacement says made in Japan! The 09s had a shrinkage issue, possibly due to poor material quality. My buddy has no issues with his 07. Consider yourself lucky.


