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This is the first I've read about replacement springs not correctly fitting without interference. Is this indicative for all replacement brands, or just the brand you chose? Hard to believe it's a universal problem.
Must have been the spring brand. I used an Eibach 6.0, and it fit with clearance. My bike is an '06 like his. I tried a Race Tech 6.4 which fit with clearance on my '06, but that spring was too stout. I went back to the 6.0.
I went with Cogent Dynamics. I have the DDC valving and Springs up front.
Night and day compared to stock.
Toph
I went with a Cogent spring @ the rear as well, easy drop-in replacement. Front has been ordered. I'm going to ride the bike with just the new springs before proceeding with any valving changes, to get a better idea of what I need before blindly changing things.