is there an online manual? cant find mine
#1
02-10-2008, 02:09 AM
is there an online manual? cant find mine
[:@] cant find my manual.... specifically looking for torque values on anything to do with adjusting valve shims. i did how ever find my Ipod
#3
02-10-2008, 07:13 AM
RE: is there an online manual? cant find mine
I have the N1 manual. Not sure exactly what you have though.
Engine Top End:
Valve clearance:
Exhaust 0.17
∼ 0.22 mm (0.0067 ∼ 0.0087 in.) - - -
Inlet 0.10 ∼ 0.15 mm (0.0039 ∼ 0.0059 in.)
#4
02-10-2008, 07:33 AM
RE: is there an online manual? cant find mine
Or were you referring to this?
[b]
or this?
[b]
Torque - Timing Inspection Cap: 4 N·m (0.4 kgf·m, 35 in·lb)
Flywheel Cap: 5 N·m (0.5 kgf·m, 43 in·lb)or this?
2-18 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
NOTE
â—‹
Mark and record the locations of the valve lifters and
shims so that they can be reinstalled in their original
positions.
•
Clean the shim to remove any dust or oil. •Measure the thickness of the removed shim [A]. •Select a new shim thickness calculation as follows.
A = (B – C) + D
[A] Replace Shim Thickness
Measured Valve Clearance
[C] Specified Valve Clearance
[D] Present Shim Thickness
Example:
(0.31 mm – 0.10
∼ 0.15 mm) + 2.60 mm =
2.81
∼ 2.76 mm
â—‹Exchange the shims for the 2.775 or 2.800 size shim.
CAUTION
Don’t use the shims for another models. This could
cause wear of the valve stem end, and valve stem
damage.
Adjustment shims
Thickness
P/No. Mark Thickness
P/No. Mark
2.500 92180-0023 50 3.025 92180-0044 03
2.525 92180-0024 53 3.050 92180-0045 05
2.550 92180-0025 55 3.075 92180-0046 08
2.575 92180-0026 58 3.100 92180-0047 10
2.600 92180-0027 60 3.125 92180-0048 13
2.625 92180-0028 63 3.150 92180-0049 15
2.650 92180-0029 65 3.175 92180-0050 18
2.675 92180-0030 68 3.200 92180-0051 20
2.700 92180-0031 70 3.225 92180-0052 23
2.725 92180-0032 73 3.250 92180-0053 25
2.750 92180-0033 75 3.275 92180-0054 28
2.775 92180-0034 78 3.300 92180-0055 30
2.800 92180-0035 80 3.325 92180-0056 33
2.825 92180-0036 83 3.350 92180-0057 35
2.850 92180-0037 85 3.375 92180-0058 38
2.875 92180-0038 88 3.400 92180-0059 40
2.900 92180-0039 90 3.425 92180-0060 43
2.925 92180-0040 93 3.450 92180-0061 45
2.950 92180-0041 95 3.475 92180-0062 48
2.975 92180-0042 98 3.500 92180-0063 50
3.000 92180-0043 00
#5
02-10-2008, 04:17 PM
RE: is there an online manual? cant find mine
ummm... i really dont even know what one i need. The Mechanic thats going to do the work said to bring the manual. Its a 07klx250s... guess i'll just print all that out and see how it goes. Thanks guys!
#6
02-10-2008, 04:19 PM
RE: is there an online manual? cant find mine
oh ****... i just rememberd, i tightned my axel nut on the rear to 80ft pounds... was that supposed to be inch pounds? or did i just give my self a hear attack for nothing?
#8
02-10-2008, 06:46 PM
RE: is there an online manual? cant find mine
80 ft/lbs on the rear axle for the N model as well.
#10
02-10-2008, 07:07 PM
RE: is there an online manual? cant find mine
It just says 80 ft/lbs rear axle nut in the torque specs for the 2004 N model.
edit:
edit:
2-6 PERIODIC MAINTENANCE
Torque and Locking Agent
Torque
Fastener
N·m kgf·m ft·lb
Remarks
Piston Oil Nozzle 2.5 0.25 22 in·lb L
Crankcase Bolts 9.8 1.0 87 in·lb S
Engine Oil Drain Plug
(for crank room oil sump) 7.0 0.7 61 in·lb
(for transmission room oil sump) 15 1.5 11
Output Shaft Bearing Retaining Screw 6.4 0.65 56 in·lb L
Drive Shaft Bearing Retaining Screw 6.4 0.65 56 in·lb L
Shift Drum Bearing Retaining Bolts 9.8 1.0 87 in·lb L
Gear Set Lever Nut 8.8 0.9 78 in·lb
Shift Drum Cam Bolt 24 2.4 17 L
Neutral Switch 12 1.2 104 in·lb
Wheels/Tires:
Front Axle 79 8.0 58
Front Axle Clamp Bolts 20 2.0 14.5 AL
Rear Axle Nut 110 11.0 80
Spoke Nipple Not less Not less Not less
than 2.2 than 0.22 than 19 in·lb
Final Drive:
Rear Sprocket Nuts 34 3.5 25
Engine Sprocket Cover Bolts 9.8 1.0 87 in·lb