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-   -   Handguards for a KLX250S... (https://www.kawasakiforums.com/forum/klx-250s-71/handguards-klx250s-35370/)

toastybake 04-19-2011 09:09 PM

been eyeing the Zeta handguards, any opinions anyone? talk me out of them?

jxg 04-19-2011 10:10 PM


Originally Posted by LCubanaso (Post 443182)
I have Moose Racing curved handguards on my DR650. They are quite good. The DR has been down hard quite a few times without any damage. About all I can complain about is having to scrape dirt/debris out of between the plastic shields and the metal guard :D

I went with the Cycra's for the KLX for two reasons. First, they appear to be a little stronger than the Moose guards (could just be perception). Second, I like the look of the Cycra's over the Moose.

remount the plastic with a bead of silicone and the debris doesn't get caught in there...

redpillar 04-19-2011 10:13 PM

1 Attachment(s)

Originally Posted by ns503 (Post 443180)
What's that on the end of your lever?

Heat shrink to cover the lever ends when I cut them off.

Attachment 15176

ns503 04-19-2011 11:23 PM

So at the very end, is the end of the lever actually bent around - then the heat shrink over that? Is that what I'm seeing?

I think I have about decided to just take my levers to my machinist/welding buddy, and get him to cut the balls off, cut an inch out, and weld the balls back on. Maybe I should throw some heat shrink over that. I like shorty levers, and the guards I got but haven't put on yet don't quite have room for stock levers - fancy new levers aren't in my budget...

LCubanaso 04-20-2011 12:49 AM


Originally Posted by jxg (Post 443225)
remount the plastic with a bead of silicone and the debris doesn't get caught in there...

Great idea! I'll do that next time I have to take the guards off.

Thanks,
Ed

redpillar 04-20-2011 03:59 AM

3 Attachment(s)

Originally Posted by ns503 (Post 443230)
So at the very end, is the end of the lever actually bent around - then the heat shrink over that? Is that what I'm seeing?

I think I have about decided to just take my levers to my machinist/welding buddy, and get him to cut the balls off, cut an inch out, and weld the balls back on. Maybe I should throw some heat shrink over that. I like shorty levers, and the guards I got but haven't put on yet don't quite have room for stock levers - fancy new levers aren't in my budget...

No I just hacksawed the lever off and put a fairly thick heatshrink on and folded it forward and another layer of the red heatshrink over the fold so that it cradles my first two fingers, a custom fit to my hands. I love em.

Attachment 15173

Attachment 15174

Attachment 15175

LCubanaso 05-02-2011 11:01 PM

Pics for Kojack06
 
4 Attachment(s)
Got a PM from Kojack06 asking for some more detailed pics of the handguards and clamps. Here they are:

Attachment 15136
Attachment 15137
Attachment 15138
Attachment 15139

Hope the pics provide the detail you're looking for.

Also, the bash plate and engine guards are from TCI/Turbocity. Quality is good. Instructions not so good. Most importantly, you'll need to remove the engine guard everytime you wish to replace the oil filter.

kojack06 05-02-2011 11:14 PM

Many thanks Sir!!
Kojack



Originally Posted by LCubanaso (Post 444035)
Got a PM from Kojack06 asking for some more detailed pics of the handguards and clamps. Here they are:

http://i1238.photobucket.com/albums/...0502-00354.jpg
http://i1238.photobucket.com/albums/...0502-00353.jpg
http://i1238.photobucket.com/albums/...0502-00352.jpg
http://i1238.photobucket.com/albums/...0502-00351.jpg

Hope the pics provide the detail you're looking for.

Also, the bash plate and engine guards are from TCI/Turbocity. Quality is good. Instructions not so good. Most importantly, you'll need to remove the engine guard everytime you wish to replace the oil filter.


Lutz 05-03-2011 11:04 PM


Originally Posted by LCubanaso (Post 444035)
Got a PM from Kojack06 asking for some more detailed pics of the handguards and clamps. Here they are:


Hope the pics provide the detail you're looking for.

Also, the bash plate and engine guards are from TCI/Turbocity. Quality is good. Instructions not so good. Most importantly, you'll need to remove the engine guard everytime you wish to replace the oil filter.

Question: how bad is the interference with the front brake hose where it passes beneath the left bar mount. I haven't fully mounted my standard Moose guards yet, but it's clear that under fork compression the hose will at least rub on the mount, if not be forced to distort around it. No doubt this will cause some wear issues. I could flip the top hose guide to make the hose clear the guard mount, but then the front left blinker will be in the way. Just curious what you've seen, or work arounds others have tried.

LCubanaso 05-04-2011 01:25 AM


Originally Posted by Lutz (Post 444114)
Question: how bad is the interference with the front brake hose where it passes beneath the left bar mount. I haven't fully mounted my standard Moose guards yet, but it's clear that under fork compression the hose will at least rub on the mount, if not be forced to distort around it. No doubt this will cause some wear issues. I could flip the top hose guide to make the hose clear the guard mount, but then the front left blinker will be in the way. Just curious what you've seen, or work arounds others have tried.

Yeah, I kinda wore some of the black vinyl shrink wrap off of the transition between the hard plastic sheath and brake cable. Nothing some black electrical tape couldn't fix :D

Ed


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