Fork Rebuild Kits

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  #1  
Old 01-14-2009, 01:34 AM
johnnyz62's Avatar
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Default Fork Rebuild Kits

Can anyone recommend a fork rebuild kit for the 91-95 KX250 forks. Looked at moto pro but will be kind of expensive when you buy two of everything.

Pivot Works lists a kit for the KLX300 that might fit, but nothing for the older KX250 forks.

Also any recommendations on re-valving the KX forks would also be appreciated. Not sure if this would help much. Ride MX, trails, street but want the suspension geared toward MX.

Any help is appreciated.
 
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Old 01-14-2009, 12:19 PM
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I think MooseRacing might have a kit with seals and bushings in it.

What year forks did you end up going with?

As far as revalving, and I am no expert, I would say that if you wanted it more geared to mx I might just leave the valving alone. Just change the bushings and seals and get it sprung for your weight.
 
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Old 01-14-2009, 07:32 PM
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The guy that I bought them from said they were from a 95. The best that I can tell 91 to 95 should be all the same. Also thinking valves may not be needed, just want to try and avoid tearing them apart twice.

I found a cross reference that shows the same rebuild kit for several different models. The KLX300 97-05 seem to be fairly easy to find, just hope they fit the KX forks. I'll take a look at Moose Racing and see what they have before I order. Thanks for the heads up.

KX125H2/J1/J2/K1/K2 91-95 43X55X9.5/10MM CW15-5096KL $48
KDX250D1/D2/D3/D4 91-94 43X55X9.5/10MM CW15-5096KL $48
KLX250D2/D3/D4 94-96 43X55X9.5/10MM CW15-5096KL $48
KX250H2/J1/J2/K1/K2 91-95 43X55X9.5/10MM CW15-5096KL $48
KLX300A2-A10 97-05 43X55X9.5/10MM CW15-5096KL $48
 
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Old 01-14-2009, 09:42 PM
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91-95 are all 43mm. I heard that in 94 the caliper bolt pattern changed to the same as the klx. I have not been able to get a conformation if the 91-93 forks will accept the klx caliper.

I belive that the 125cc and 500cc forks are also the same in those years, so a rebuild kit for those should also work.
 
  #5  
Old 01-14-2009, 09:59 PM
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Went in and looked at the micro fisch on Ron Ayers and it looks like there is a difference in one of the bushings for the KLX300 forks. The other bushing and both seals are the same but don't think the kits will be interchangeable. Looks like I can get all the parts there for a shade under $90.

As far as the caliper mount goes, I may have got lucky. I haden't heard about them being different.
 
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