Complete rebuild

Old May 20, 2019 | 07:21 PM
  #21  
GBAUTO's Avatar
Senior Member
Joined: Mar 2013
Posts: 761
From: Young Harris, GA
1st Gear Member
Default

I didn't need to replace my chain, but they are just hyvo-link plate chains so if the dimensions are good it should be fine.
https://drive.google.com/open?id=1OP...Zj84ec-V9d0O8w
This is the tool I fabbed to support the case while I drove the main bearing into place. If I remember correctly, everything slid together after freezing the new crank and putting the cases and bearing in the oven.
 

Last edited by GBAUTO; May 20, 2019 at 07:24 PM.
Old May 20, 2019 | 07:25 PM
  #22  
swanthog's Avatar
Thread Starter
|
Junior Member
Joined: May 2019
Posts: 24
1st Gear Member
Default

Hi, GBAUTO.

That's a nice looking grow operation you have there
All the bud is obscuring the view of the crank bearing install tool XD
 
Old May 20, 2019 | 08:01 PM
  #23  
ctbale's Avatar
Member
Joined: Apr 2019
Posts: 86
From: Gustavus Alaska Sea-Level
1st Gear Member
Default

is that a Kawasaki chain?
 
Old May 20, 2019 | 08:12 PM
  #24  
swanthog's Avatar
Thread Starter
|
Junior Member
Joined: May 2019
Posts: 24
1st Gear Member
Default

It's from ebay: https://www.ebay.com/itm/KMC-Cam-Tim...53.m2749.l2649

Its compatibility table lists the KLX. The description lists several Suzuki's:
Product Description
Timing Chain. Made from the high quality steel that are light yet provide maximum strength. These cam chains feature precision solid bushings and shot peened parts.


Product Details:
-- Condition: 100% Brang New
-- Material: High Quality Steel
-- Type: Timing Chain
-- Color: As Pic shown


-- Good wear resistance
-- Pre-stretched and anti-fatigue


Fitment:
Suzuki DR250 1995-2001
Suzuki DR-Z400E/S/SM 2000-2016
Suzuki LT-Z400 Quad Sport Z 2003-2015
 
Old May 20, 2019 | 08:14 PM
  #25  
GBAUTO's Avatar
Senior Member
Joined: Mar 2013
Posts: 761
From: Young Harris, GA
1st Gear Member
Default

Originally Posted by swanthog
Hi, GBAUTO.

That's a nice looking grow operation you have there
All the bud is obscuring the view of the crank bearing install tool XD
sorry for that. Hope the right one finally got posted
 
Old May 21, 2019 | 02:19 PM
  #26  
klx678's Avatar
Senior Member
Joined: Aug 2009
Posts: 4,656
From: Delaware, Ohio
1st Gear Member
Default

I find "pre-stretched" interesting. Chains do NOT stretch, the pins wear. They get longer as the pins wear. You could probably hang a car from a hook with that chain and the plates will not stretch. The "stretch" experienced is as the rollers, pins, plates, etc. wear into each other a bit. I'd be surprised if the OEM chain was actually worn out. They just don't wear a lot. I put 30,000 miles on my 650 cam chain and it only seated in less than 1 turn of the adjuster bolt - less than .050" wear.
 
Old May 21, 2019 | 06:22 PM
  #27  
ctbale's Avatar
Member
Joined: Apr 2019
Posts: 86
From: Gustavus Alaska Sea-Level
1st Gear Member
Default

I have experience with KMC chains. Not bad, but not great. I gotta tell ya, if it was me, and I just spent $500 on a crank due to the t-chain sprocket teeth getting knocked off, I wouldnt be connecting a $20 KMC chain to it, no way.

Those are Piranha and Lifan chains
 

Last edited by ctbale; May 21, 2019 at 06:58 PM.
Old May 22, 2019 | 01:06 AM
  #28  
klx678's Avatar
Senior Member
Joined: Aug 2009
Posts: 4,656
From: Delaware, Ohio
1st Gear Member
Default

I recognize the name Lifan. Chinese. Not that it is bad, just sayin'. I trust good Chinese work enough to buy one of the AHL 299cc kits, but there are other products I wouldn't trust as far as I can throw them. Cheap drive chains among them. DID, RK, or EK for me, wherever they're made. Which brings up a point...

On the other hand, KMC - who makes their chains? Makes me curious.

I also have to say there are numerous Kawasakis going six digits on the OEM chain. I'm not seeing either chain as much of an issue and don't see it as the cause of broken teeth on the crank. I'd be pointing at those chunks from the tensioner. That chain would have to wad up and break to cause that damage - didn't happen.
 
Old May 22, 2019 | 01:22 AM
  #29  
ctbale's Avatar
Member
Joined: Apr 2019
Posts: 86
From: Gustavus Alaska Sea-Level
1st Gear Member
Default

Just a note on RK chains. Its the only drive chain I will purchase. Its equal to DID and Renthal. BUT they have a low cost economy line that is typically in a red box and it says Made in Malaysia. They are absolutely junk. They're normal and high end Chains can't be beat. They will say made in Japan on the box
 
Old May 29, 2019 | 02:33 PM
  #30  
swanthog's Avatar
Thread Starter
|
Junior Member
Joined: May 2019
Posts: 24
1st Gear Member
Default

Point made, I won't be using the Kracks Many Cases Co cam chain. I have the OEM part on order.

Update:

All new bearings are installed.

First a message from our sponsor: This blind bearing pull is brought to you by Mickey's malt liquor (helps to quell rage brought on by stubborn blind bearings):



Balancer shaft bearing and case damage. The freely roaming cam tooth did a number on the case and bearing.



Damage vs not.

New bearings installed

Brand-spainkin'-new crank shaft. Let the good times roll.


Pulling these bearings was a serious PITA especially the blind bearings. Even after heating the case halves in an oven @ 220f for 15 minutes, much time and force was required to dislodge them.
I froze the bearings and heated the cases to install the new set.

Your tips for joining the cases back together are solicited. I'll be using the Tusk crank puller. I have found a little info online about the overall procedure but nothing beats learning from someone experience.
 

Last edited by swanthog; May 29, 2019 at 04:54 PM.

Thread Tools
Search this Thread

All times are GMT. The time now is 12:12 PM.