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-   -   Case saver (https://www.kawasakiforums.com/forum/klx-250s-71/case-saver-39919/)

deej 03-19-2013 03:39 PM

1 Attachment(s)
Whats the round plate in this picture? Did I miss the writeup on that one? Interesting.

Attachment 10873

ol'klx-er 03-19-2013 03:48 PM

Stator cover guard.

You need to stop by more often, Deej.

Come back to KLX land.

rgoers 03-19-2013 05:13 PM

Fine looking workmanship. Wish there was at least *ONE* person who worked on building my new house that had that kind of attention to detail and work ethic...

So, when are you starting production on them?

dan888 03-21-2013 01:32 AM

I want to run it for a bit and see if there are any bugs. I really don't have a great way to mass produce them either. I do have one idea that might work out, but I will have to look into it more. I could make each one by hand but I don't think you guys want to pay $80 a piece for them :D . I'll keep you posted.
Dan

cmott426 03-21-2013 01:48 PM

There are plenty of CNC shops out there that could make up a few dozen for fairly cheap. Most shops like a 3D CAD file to program to. I can help you with that if need be.

ACOLE 03-22-2013 02:37 AM

Case saver
 
Nice work. I would take one if they were available.:)

dan888 03-22-2013 02:46 AM

Thanks for the offer Cmott. I work for a big place that used to let you do govt. work like this. One off stuff at least. I want to see how this prototype work, then go from there. I have a su****ion that it might need to be opened up some in a couple places.
Dan

edit KF Automatically covers the letters s,p,i,c in susp icion ^^^ LOL

NEWPARTSRULE 03-22-2013 03:56 PM

Hey Dan, Nice work. If you need a test monkey, I'd be happy to try one out.

dan888 04-08-2013 03:47 AM

3 Attachment(s)

Originally Posted by dan888 (Post 492633)
I want to see how this prototype work, then go from there. I have a susp!cion that it might need to be opened up some in a couple places.

Put 30 hard miles on the rebuilt engine, and the prototype case saver. As I suspected, the chain is flinging off on deceleration and rubbing the case saver. I'll open it up some and try again. :D Happy to report that the engine/trans had no issues.
FYI I'm looking into having a number of them water-jet cut.
Dan

Attachment 10760

Attachment 10761

I know that the step is on the wrong side in this one :D
Attachment 10762

TNC 04-08-2013 04:15 AM

Dan, that case saver is so tiny and fragile that I doubt you have any ability to take off any material for the chain contact without the thing turning to dust.:D


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