Best way to remove countershaft sprocket?

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Old Feb 14, 2017 | 09:49 PM
  #11  
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Harley tool kit
cold chisel and a brick
 
Old Feb 14, 2017 | 11:21 PM
  #12  
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Originally Posted by Werloc
I have an old 1" wide wood chisel that I've been using on those CS washers since the late 70's. Thin at tip to wiggle or tap in and fold or pry it down flat. Easy peasy. So a wood chisel and small hammer. I use this on all these types of fold washers. Some bikes have these that span 2 bolts on rear sprokets. Sometimes a flat head screwdriver tip is to thick to use without messing up the washer. Once you get it started away from nut, tap your socket down onto the nut pushing the washer nice and flat without messing it up. It's a 20 second task.....
Excellent - thanks!
 
Old Feb 16, 2017 | 04:34 AM
  #13  
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Yeah, the chisel or screwdriver will work fine for getting the washer out of the way. The biggest challenge I have is getting the nut to break free-even with an impact it can be a bear. I think it's because of the really narrow flats for the socket to grab. I've even purposely left the torque on the low side before in hopes that it would be easier the next time. Same deal so be patient.
 
Old Feb 16, 2017 | 06:44 AM
  #14  
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Flat screw driver and a hammer will do the washer but loosing the nut could turn into a task! Strength matters I tried using a chesil to loosen the nut but nothing happened, had to get some help for a friend. And yah, a air gun will do the job with very less effort. I think this tool will work too.. (without a air gun)

 

Last edited by kennysupermoto; Feb 17, 2017 at 08:41 AM.
Old Feb 16, 2017 | 10:10 AM
  #15  
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Kenny I watched sprocket stuff video that's sweet. May have to throw down some money for one of those.
 
Old Feb 16, 2017 | 10:46 AM
  #16  
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I like that tool. When I did mine is put a 2x4 board across the swingarm and then ratchet strapped it to the tire. Worked perfectly. I have large airguns but just rather not put that kind of impact to my transmission.
 
Old Feb 17, 2017 | 01:53 AM
  #17  
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She only asked about the washer, that's why I didn't say anything about removing the nut.....
 

Last edited by Werloc; Feb 17, 2017 at 01:55 AM.
Old Feb 17, 2017 | 02:32 AM
  #18  
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A little heat and it comes right off.
 
Old Feb 17, 2017 | 12:26 PM
  #19  
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Heat does help, but not to hot. You don't want to melt/burn, or harden your oil seal behind the sprocket. Just be very careful if you do this. Try everything else first.
 
Old Feb 17, 2017 | 12:33 PM
  #20  
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I ordered one of those sprocket holders pictured above to hold it in place.

Sprocket Stuff Counter Sprocket Tool | eBay
 



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