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-   -   Another 2009 leaky valve cover gasket (https://www.kawasakiforums.com/forum/klx-250s-71/another-2009-leaky-valve-cover-gasket-41828/)

cmott426 04-15-2014 02:59 AM

I got pissed and super glued it the valve cover. Just enough to make it stay in the grooves to get it installed. No leaks. RTV on the half moons

wildcard 04-15-2014 12:29 PM


Originally Posted by 2veedubs (Post 509292)
Not strange at all yours is a 2012. 09s may have had Malaysian gaskets? My replacement says made in Japan! The 09s had a shrinkage issue, possibly due to poor material quality. My buddy has no issues with his 07. Consider yourself lucky.


+1 if you have anything but an 09, you probably won't have problem.

hounderd 04-15-2014 12:35 PM

1 Attachment(s)

Originally Posted by wildcard (Post 509303)
+1 if you have anything but an 09, you probably won't have problem.

How I feel about owning an 09 and this being completely true;

Attachment 9591

Lotrat 04-15-2014 02:25 PM

My 2009 leaked... nowhere near as bad as an old vw. I let it go until I checked the valves at 7000 miles. Valves were in spec and no more leaks. It's a tight fit even with the tank off. You want to make sure it's on right before snugging up the valve cover so you don't pinch it. 800 miles and no leaks.

RockabillSlapMatt 04-15-2014 02:26 PM


Originally Posted by Lotrat (Post 509306)
My 2009 leaked... nowhere near as bad as an old vw. I let it go until I checked the valves at 7000 miles. Valves were in spec and no more leaks. It's a tight fit even with the tank off. You want to make sure it's on right before snugging up the valve cover so you don't pinch it. 800 miles and no leaks.

I pinched mine after big bore kit, thought my gaskets were faulty because my motor was covered in oil. Pinched it right at the front of the motor where you can't see it.

Sharan 04-16-2014 06:57 AM

Replaced the gasket yesterday. No need to guess the year of manufacture :eek:


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