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-   -   2005 KLR250 Kickstart stuck issue (https://www.kawasakiforums.com/forum/klr250-35/2005-klr250-kickstart-stuck-issue-47637/)

KLR337 11-13-2020 08:02 PM

2005 KLR250 Kickstart stuck issue
 
I just had to do a replace on a camshaft sprocket and when I assembled the motor the kickstarter would not turn at all

The motor cranks with the flywheel bolt.

I took off the right case and remove the clutch basket after that everything spins freely including the inner transmission by using my fingers or by using the front sprocket [chain not connected].

Anyone know what could be causing the kickstarter to not spin when the clutch is installed.

The motor was in neutral because I was able to spin the front sprocket while it was still assembled.

KLR337 11-17-2020 11:13 PM

More Work Done - No Result
 
So I took off the head again and had the engine down to the cylinder + bottom end [this was to see if the issue was in the bottom end].
The kick starter moved freely as it was supposed to.

Then after I reinstalled the head and had the camchain installed once again it doesn't budge but the engine moves freely. ANY IDEAS?


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