Shift Star Fix- Detailed Write-Up?
#1
Shift Star Fix- Detailed Write-Up?
Laid my 09 down on a slick rock this weekend and broke the dreaded shift star. Part is on the way from Bike Bandit. I am going to rent an impact wrench and try to change it out myself- Does anyone have a detailed write up they could share?
#2
http://www.bikebandit.com/oem-parts/...8849#sch579759
Which part did you order? p/n 610 is the usual one to break.
Ride on
Brewster
Which part did you order? p/n 610 is the usual one to break.
Ride on
Brewster
#4
Another possibility is the return spring pin may have gotten bent. You should be able to do the work with a socket set, no impact wrench needed. When you get the cover off, you'll see that on the shifter shaft is part of the shift ratchet mechanism. In the center of that is a pin/dowel that is screwed into the crank case. Those have been known to get bent, causing your problem. p/n 92150
http://www.bikebandit.com/oem-parts/...8849#sch579783
Ride on
Brewster
http://www.bikebandit.com/oem-parts/...8849#sch579783
Ride on
Brewster
#6
13091 is the contactor for the neutral indicator-doesn't do anything for shifting.
#7
13145: HOLDER,CHANGE DRUM 13091-1856 <-- star shifter
13091: HOLDER,CHANGE DRUM 13091-1862 <-- neutral indicator?
I have one on the shelf for my '09, but haven't gotten around to changing it. I mostly ride sand.. not much rock around here.
#8
Last edited by GBAUTO; 05-28-2017 at 01:55 AM.
#9
Ok, I did order 13145. How likely is it that the issue is 92150? I may order that part and wait for it to arrive before opening things up.
#10
To change the star really is a simple job. No how-to write up on it here, but if you look at the pics in the sticky thread (and follow the links in the sticky) you'll see much of what you need to. Having the factory service manual would be ideal. The job is a lot easier with a 1/4" wobble extension to get at the nut that is partially shielded by the frame rail.