How to change ignition lock?!

Thread Tools
 
Search this Thread
 
Old Sep 28, 2024 | 09:49 AM
  #1  
cycloholic's Avatar
Thread Starter
|
Member
Joined: Sep 2022
Posts: 81
1st Gear Member
Default How to change ignition lock?!

Hi,
​​​​​they tried to steal my klx last night. Thankfully they didn't managed to break the lock but now I can't use my key.
Two questions.
1) should I go for the original one from cmnl or there are cheaper alternatives? Maybe they break easily?
2) how can I remove the old lock?(Still locked) Do I need to disassemble headlight, speedometer etc?

 
Old Oct 4, 2024 | 09:44 PM
  #2  
offthewallds's Avatar
Junior Member
Joined: Oct 2024
Posts: 3
From: Seattle-ish
Default

Typically you need to remove front fairing to access security bolts or rivets that hold the lock to the frame. Rivets will need to get drilled out and replaced with bolts for a new cylinder assembly.

I had purchased an 01 KLR that was missing keys. The key code was worn off on the cylinder so I bought a cheap eBay ignition. Installed it, turned out a couple wires were reversed in the harness so I had to fix that. Just an FYI for cheap ignition replacement...
 
Old Oct 6, 2024 | 11:10 PM
  #3  
RaceGass's Avatar
Senior Member
Joined: Jun 2008
Posts: 1,392
From: So Cal
1st Gear Member
Default


Torx safety lock bolts will need to be removed #92153 underneath the upper triple clamp.
 
Old Oct 7, 2024 | 09:19 AM
  #4  
cycloholic's Avatar
Thread Starter
|
Member
Joined: Sep 2022
Posts: 81
1st Gear Member
Default

I managed to change the lock, I removed the triple crown and I needed to slide down the rest of the fork because it was locked. I'm quite impressed how safe the lock system is!
Now I'm having issues on how I change the tank lock! Tried to disassemble the tank tap but dunno really how the lock can go out. Interestingly the old tank lock works with the new key but it's a bit old and sticky so I would like to change it
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Lawnica1
KLX 250S
13
Jul 24, 2013 06:17 PM
fgk228
KLX 250S
8
Feb 27, 2009 11:33 PM
rastacore
Ninja ZX-6R & ZX-6RR
10
Nov 5, 2007 05:04 PM
xrider
Ninja ZX-6R & ZX-6RR
2
Aug 29, 2006 02:11 AM
BigMike
General Tech
1
Jul 7, 2005 06:51 AM




All times are GMT. The time now is 03:28 AM.