Hand Gaurd Questions
I found it wasn't too bad. I had to drill & tap the bar ends to M8x1.25 thread; pretty easy as I have access to taps + the end is already centre drilled so it is a good guide. I then purchased some countersunk head M8x40mm bolts.
Then it was a matter of neatly cutting away the end of the hand grips - easier for the throttle one as you can remove it from the bike. The last thing was spacing the aluminium piece away from the end of the bar. Luckily I had some small OD anodised spacers left over from a toddler car seat anchor kit. Perfect. Throttle twists & returns freely and a neat job. I couldn't be happier.
Then it was a matter of neatly cutting away the end of the hand grips - easier for the throttle one as you can remove it from the bike. The last thing was spacing the aluminium piece away from the end of the bar. Luckily I had some small OD anodised spacers left over from a toddler car seat anchor kit. Perfect. Throttle twists & returns freely and a neat job. I couldn't be happier.
I plan drill & tap since I have the tools at home and it looks like that will be easiest, but I have a couple questions.
On my throttle side, co I need to cut away some of the throttle tubing, then use a spacer like pictured above?
The Tusks came with an "expander" that slides inside the end of the bar, since I'm drilling/tapping the weight I shouldn't need this part... Right?
Thanks for any and all information you all provide, it really helps out.
Alright, so I won't need that sleeve expander that came with the D-Flex guards, I'll be able to tap into the weight and that will be enough?
HT, you're correct. As previously mentioned you'll have to bore a hole at the end of your throttle grip that is a little bigger than the outside diameter of the spacer so the throttle can twist & return freely. I put a little rubber grease on the spacer to assist with this. I drilled & tapped both sides so I never used the expanding plugs supplied with my mounting kit. Take your time & you'll be pleased with the results.
HT, you're correct. As previously mentioned you'll have to bore a hole at the end of your throttle grip that is a little bigger than the outside diameter of the spacer so the throttle can twist & return freely. I put a little rubber grease on the spacer to assist with this. I drilled & tapped both sides so I never used the expanding plugs supplied with my mounting kit. Take your time & you'll be pleased with the results.
Did you start by drilling the weight a little larger? Or did you just start cutting threads?
I seriously appreciate all the advice everyone is giving me! Thanks guys!
The bonus is that the weights already have a centre hole so it's a good guide. Drill your hole to the tapping size first up.
Anyone have a good suggestion for some handguards that do not have any print on them? The barkbusters look really solid, but it annoys me that they have "Barkbusters" written on them. I dont like to plaster my bike in all kinds of commercials for various companies.


