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2001 Mojave 250 need help. gonna give up.

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Old Jul 21, 2022 | 05:14 AM
  #1  
jaiidutch's Avatar
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Default 2001 Mojave 250 need help. gonna give up.

ok so ill try and make this as short as i can i really hope someone here can help me figure this out...
bought a 2001 Mojave 250 from some one not running.. was running till ??somthing?? happend. was told before it stopped running it had a timing chain slap sound so the chain was replaced.
got the quad home and did a compression test results were 0psi...lol decided to break the engine down n see whats going on. found a brand new timing chain installed and yet 2 valves pushed into the head..so i ordered a top end gasket set and all new valves and lapped them in. while the head was off i did a broke man leak down and filled the cylinder with thin oil and let it sit for a few days and none of it leaked so i assume the rings are good. reinstalled the head with new head gasket and valves. re did a compression test and I'm seeing 80psi(i don't really trust my cheap tester). I kick start the quad over and it will run for about 10 seconds and then die. I'm getting good blue spark. cleaned the carb and tried again... i can kick 10 times and it will only start for 10 seconds or so. swapped my carb, throttle cable & thumb throttle from my 87 Honda 250x to the Mojave and same result 10 seconds... had a friend bring over a known good working Mojave carb and you guessed it same results 10 seconds. even swapped to a back up stator that i have and same thing... what in the world is going on! i dont know what els to try
 
Old Jul 22, 2022 | 01:00 AM
  #2  
Dragone#19's Avatar
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Originally Posted by jaiidutch
ok so ill try and make this as short as i can i really hope someone here can help me figure this out...
bought a 2001 Mojave 250 from some one not running.. was running till ??somthing?? happend. was told before it stopped running it had a timing chain slap sound so the chain was replaced.
got the quad home and did a compression test results were 0psi...lol decided to break the engine down n see whats going on. found a brand new timing chain installed and yet 2 valves pushed into the head..so i ordered a top end gasket set and all new valves and lapped them in. while the head was off i did a broke man leak down and filled the cylinder with thin oil and let it sit for a few days and none of it leaked so i assume the rings are good. reinstalled the head with new head gasket and valves. re did a compression test and I'm seeing 80psi(i don't really trust my cheap tester). I kick start the quad over and it will run for about 10 seconds and then die. I'm getting good blue spark. cleaned the carb and tried again... i can kick 10 times and it will only start for 10 seconds or so. swapped my carb, throttle cable & thumb throttle from my 87 Honda 250x to the Mojave and same result 10 seconds... had a friend bring over a known good working Mojave carb and you guessed it same results 10 seconds. even swapped to a back up stator that i have and same thing... what in the world is going on! i dont know what els to try

wow, wish that you were my neighbor.
However, 80psig is low in my opinion. I would say the rings are toast and need replacing. Learned that one from the kx65 and such. No compression, no runny. Toss in new rings and there ya go kind of thing. The yamaha did similar hard starts on worn rings.
 
Old Jul 22, 2022 | 01:19 AM
  #3  
Dragone#19's Avatar
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To continue on after getting the computer boot.....rebuild the top end, do not use ether and when you are over 120 psig 'ish compression with zero leak down, (just a number to reference) you should be good to go.
that is my 2 cents worth, good luck and happy riding

edit: ether=starting fluids
edit: two valves pushed into the heads....quote.....ok, timing off? missed that one. sorry Check you timing first, then move on.
 

Last edited by Dragone#19; Jul 22, 2022 at 01:28 AM. Reason: definition
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